Yamaha TW200 (DG07 / Trailway 196cc) — OEM Fluid, Tire Pressure & Maintenance Specs
196cc Air-Cooled Single SOHC 2-Valve Carburetor (180-Section Rear Tire) · Source: Yamaha TW200 (DG07 / Trailway 196cc) (2001–Present) Official Owner’s Manual Maintenance Specifications
According to the Yamaha TW200 (DG07 / Trailway 196cc) (2001–Present) Official Owner’s Manual Maintenance Specifications, the 2001–Present Yamaha TW200 (DG07 / Trailway 196cc) (chassis DG07J/2JL/5LB) requires 1 L (1.06 US qt) of SAE 10W-40 (JASO MA2, API SG or higher) engine oil for a drain-only change and 1.1 L (1.16 US qt) with filter service (5H0-13440-09 / HF143). Standard solo cold tire pressure is 125 kPa / 1.25 bar / 18 PSI front (130/80-18M/C 66P) and 125 kPa / 1.25 bar / 18 PSI rear (180/80-14M/C 78P), paired with 1× NGK DR8EA spark plug(s) and a YTX7L-BS battery.
Drain only: 1 L (1.06 US qt)
R 125 kPa (1.25 bar)
Est. Range: ~231 km (144 mi)
1. Engine Lubrication, Filter & Clutch Specifications
| Clutch Architecture | Wet Multi-Plate Manual Clutch NEVER use JASO MB |
|---|---|
| Recommended Viscosity & Grade | SAE 10W-40 · JASO MA2 · API SG or higher |
| Oil Volume (Drain / With Filter / Overhaul) |
• Drain only: 1 L (1.06 US qt) • With filter/strainer: 1.1 L (1.16 US qt) • Complete dry overhaul: 1.3 L (1.37 US qt) |
| OEM Oil Filter Code & Type | 5H0-13440-09 / HF143 |
| Correct Oil Level Check Method | Hold bike upright on level ground 3–5 min after warm shutdown; read crankcase sight glass |
| Oil Drain Bolt Torque | 20 N·m (14.8 lb-ft / 2.04 kgf·m) — Use fresh crush washer |
2. Cold Tire Pressures, Wheels, Ignition & Drivetrain
| Front / Rear OEM Tire Sizes | Front: 130/80-18M/C 66P · Rear: 180/80-14M/C 78P (Tube-Type Spoke Rim) |
|---|---|
| Cold Tire Pressure — Solo Riding |
Front: 125 kPa / 1.25 bar / 18 PSI Rear: 125 kPa / 1.25 bar / 18 PSI |
| Cold Tire Pressure — 2-Up / Loaded Touring |
Front: 125 kPa / 1.25 bar / 18 PSI Rear: 150 kPa / 1.50 bar / 22 PSI |
| OEM Spark Plug & Quantity | NGK DR8EA × 1 (Gap: 0.8–0.9 mm) |
| OEM Battery Code & Rating | YTX7L-BS (12V 6.0Ah MF AGM) |
| Final Drive Maintenance | 428 Drive Chain — Maintain 35–45 mm slack and lubricate regularly |
| Brake Fluid & Coolant | DOT 4 · Air-Cooled Single Engine (No liquid coolant) |
3. Ergonomics, Range & Scheduled Service Intervals
| Displacement · Max Power · Peak Torque | 196 cc · 16 hp @ 7,500 rpm · 15 N·m (11.1 lb-ft) @ 6,500 rpm |
|---|---|
| Seat Height & Wet Curb Weight | 790 mm (31.1 in) · 126 kg (278 lbs) |
| Fuel Tank & Est. Real-World Range | 7 L (1.8 US gal) · ~33 km/L → ~231 km (144 mi) |
| OEM Scheduled Maintenance Intervals |
• First Break-In: 1,000 km • Engine Oil / Filter: 3,000 km / 6,000 km • Air Filter / Spark Plug: 12,000 km / 9,000 km • Valve Clearance Check: 12,000 km |
4. Generation Cutoffs & Real-World Wrenching Gotchas
Model-Year & Chassis Generation Notes
Updated with a front disc brake in 2001 (DG07J/5LB) and still sold new in North America today, the TW200 runs ultra-low 125 kPa (18 PSI) balloon tires.
Oil & Clutch Mechanical Engineering Note
Checked upright via the left-side window, refill 1.1 L with internal element HF143 (1.0 L drain-only) of SAE 10W-40 or 20W-40 JASO MA2 oil.